Fangwan soil: kilometers away from the plant area, the main mineral is montmorillonite is about kaolinite accounted for: A, quartz accounted for 79A, and contains feldspar, A, color is white, pink. High-alumina bauxite: Henan Dengfeng production content above, the color is gray. Yangshan Coal Mine Clay: It is a kilometer away from the plant area. It is a combination clay with strong plasticity. It is generally dark brown. Hubei Luotian feldspar: mainly composed of potassium feldspar and free quartz, the color is light gray. , 6, chemical composition billet formula According to the electric porcelain craft request, we draw the local material as the main, accounting for 59A, due to the use of raw materials Fangwan soil in the formula content is more, plus the mineral is montmorillonite class, the higher the content, Improve the mechanical strength and electrical properties of ceramics. Introduce high-alumina vanadium into the blanks. The formula is shown in the table. The glaze formulations of the proposed glaze raw materials generally require high purity, harmful impurities as little as possible in the glaze formulation was introduced when the local Bay soil, Yangshan clay, to improve glaze slurry suspension performance. Chemical composition of glaze experimental glaze Chemical composition of blank glaze Preparation process flow Blank preparation process Flow of various raw materials Accurate weighing Ball mill Screening machine Iron removal shaker Screening Double-layer filter vacuum forming mud Forming slurry Ball milling fineness , 9: mesh sieve mud cake moisture, A molding moisture glaze preparation process flow accurately weighing all kinds of raw materials, ball milling, iron removal, high-voltage electric porcelain products, production process and firing control, Cheng Chengxue, Shangcheng County, ceramic water purification equipment limited The company's 8=979 production process of high-voltage electric porcelain products, blank enamel formulation and firing control, and also elaborated the influence of the length of time of oxidation and heat preservation on the structure of the electric porcelain body during the firing process. Table Chemical Composition Raw Material Name Fangwan Tujiazui Mountain Grey Dry Earth Feldspar Aluminium Vanadium Yangshan Clay Percentage Content Formulation, = No. 3 of the Phase No. 3 Foshan Ceramic Feldspar Quartz Calcined Limestone Yangshan Clay Glaze Raw Material Chemistry Ingredients First class Hours Room temperature Second class hour Third class hour Fourth class hour Fifth class hour Sixth class hour Hour hour Insulation hour Hour strong reduction Seventh class hour Weak reduction table Burning system chart Temperature rise curve Main process parameters Control billet process parameters Ball water ball Mill time Ball Milling Measured screen Aging time: Days or more Vacuum degree: Molding method: Vertical car, horizontal car, hollow steel wire knife Glaze Process parameters Material ball Water ball Milling time: Hour glaze slurry fineness : Refractory ratio of 10,000-hole screens Baumei-meter-fired coal-fired atmosphere is a reducing atmosphere, firing temperature is a firing cycle, firing equipment, I, and a square fall-back kiln. Discussion The product from the first kiln to the eighth kiln was not fully oxidized, resulting in a grayish-gray, sponge-like, and large bottom section. From the ninth kiln to the twelfth kiln, by extending the oxidation holding time, the optical pyrometer measures the temperature in the upper half of the kiln and keeps the heat for a few hours, basically eliminating the defects of the products due to oxidation problems, but the kiln products are in the upper half. The department also appeared yellow and formed many small bubbles and orange peel-like glazes. We believe that the temperature at the start of reduction is too high. The temperature of the thermocouple instrument is the critical temperature range for peroxide, the pores are closed, and the reducing atmosphere is not easy to penetrate into the blank. Make the high-cost reduction the thirteenth kiln, learn the lessons of the above firing, adjust the reduction temperature, subject to the instrument temperature indicator, the instrument indicates that the temperature is lower, the product quality has improved significantly, the finished product rate is silicate alkali industry heat Processes and Equipment Wuhan Institute of Building Materials, etc. The first edition of the first edition of Wu Shengyu Ceramics Calculation of the blank glaze formulations and performance calculation Light Industry Press Year Guo Jing Yuan Qing Qing Daily Fine Ceramics Light Industry Press Year Month Wei Zhonghan Ceramic Decorative Materials Jiangxi Science and Technology Press Years Ceramic Technology Jiangsu Yixing Ceramic Industry School Year Month
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Ps-15T high-voltage ceramic products production process and firing control
Yingzuo Mountain Grey Dry Earthwork Bay High alumina vanadium Yangshan clay feldspar Foreword Since the beginning of the year, our company has successfully produced high and low voltage electric porcelain products for rural network transformation and achieved good economic benefits. , Mineral composition, physical properties and appearance characteristics of raw materials used for raw materials The dry ground of Yingzuo Mountain is located at a distance of 3,000 kilometers from the plant area, mainly composed of kaolin, hematite, and free quartz, and the color is grayish white.