With the continuous innovation and breakthrough of numerical control technology, five-axis machining has been adopted by more and more industries, such as aerospace, electric power, marine, high-precision instruments, mold manufacturing and so on. However, the automatic programming software plays a key role in the five-axis machining technology, because the process layout of the tool path, the interference check between the tool chuck and the workpiece or the fixture, and the identification of the residual amount of the blank are automatically considered by the software. Programmers can't do it through calculations. They just optimize the cutting parameters based on experience to get a more reasonable and effective machining path. 2. Automatic shortest tool length calculation, can use the tool reasonably and save cost. 4. Automatically consider the interference of the tool chuck, and perform three-axis cutting in the area without interference; when the tool length is insufficient and the interference occurs, the automatic swing angle realizes five-axis linkage processing. 6. Fully integrated with CAD, easy to modify the editing of curves and surfaces and entities, without the need for data conversion. In terms of product processing: Jiangmen MagicPower Electrical Appliances Co.,Ltd. , https://www.magicpowerfan.com
CimatronE software is one of the most intelligent and efficient software in today's five-axis machining technology, with specialized solutions for complex five-axis and five-axis machining.
In mold processing:
1. Using the knowledge of blank residue and the blank preview function, it automatically recognizes the residual amount after each machining, optimizes the tool path, and is safe and efficient. It can quickly observe the machining result without calculating the tool path program, and facilitate the optimization of parameters repeatedly. After the request, the final one-time error calculation is performed, saving programming time.
3. Based on the slope analysis technique, the slope of the surface is automatically analyzed, and the surface is calculated as a flat zone and a steep zone. Different ways of walking in different areas to achieve composite processing.
5. Realize the five-axis root clearing function, combined with the knowledge of blank residue, efficient and safe; use the secondary roughing option to homogenize the residual blank at the round corner to solve the problem of clearing the root cutter and the previous cutter due to the diameter Large, bringing too much residual material and causing troubles in breaking the knife.
1. For special parts, such as impellers, blades, elbows, etc., there are special five-axis machining strategies to achieve five-axis linkage roughing, finishing and rounding.
2. Correct and safe tool axis tilt control, which can be used according to the point, curve, coordinate axis and surface UV line direction. At the same time, based on the tool contact point algorithm, avoid zero speed cutting and improve surface quality.
3. Multi-axis blank function. When the table or tool is rotated by an angle, it can automatically identify the blank in the current coordinate system, evenly and safely cut, reduce the empty knife and improve efficiency.
4. The interference check of the intelligent blade, the shank and the shank is reflected to the user in the form of a report.
5. Fast five-axis drilling function. According to the set angle limitation, the shape and position of the hole can be automatically recognized without the user's selection; after the hole position is determined, the shape and size parameters of the hole are automatically displayed, which is beneficial for the user to proofread and edit; and the system is uniformly grouped for user's editing. And modified.
6. Powerful background accessibility. Supports all international control systems and post-processing of custom formats; machine simulation for tool path support and machine tool simulation for post-reading code.
In summary, CimatronE's five-axis machining function is extremely intelligent, safe and efficient. It provides a rich processing strategy for complex molds and products processing. It is easy to learn and use, and is a powerful and comprehensive five-axis machining software.