The advantages of Charmilles machine tools

At present, high-grade molds require profile texture, that is, uniform surface roughness, clear corners, flat surface, and tight fit. To ensure the beautiful appearance and stable function of the product, the above requirements for the mold are indispensable. If automatic assembly is used, the precision of the molded parts in the micro-connector must be high.

The reason why Charmilles' machine tools can meet the above requirements is based on the following questions:

(1) If the size is fine and the outline is clear, the discharge gap must be small. It is difficult to solve the problem of difficulty in chip removal under small gap, high servo performance requirements, and stable processing.

(2) Centralized discharge is the way in which EDM is used to etch metals. After the first discharge, the second discharge must occur nearby due to the flange of the discharge pit and the contamination of the gap by a large amount of electrolytic products. There will be a series of pulse discharges in this part, until it is quite concave, and then transferred to another place.

In the finishing process, due to the small gap, the electric erosion product diffuses slowly, and the local pollution is more serious, so that the subsequent pulse evolves into an arc, making the depressed portion more rough. Centralized discharge is an objective existence, but it can be controlled.

(3) Small gap discharge uses forced pumping oil to force chip removal, which can stabilize the processing and high efficiency. However, the uneven flow field causes uneven chip accumulation, which has a great influence on the flatness, and strong scouring causes abnormal loss of the corners. Therefore, there is no need to flush the oil during finishing, but work hard to lift the knife.

(4) The processing difficulty and processing area of ​​complex cavity in different directions are definitely very different, and only the processing time per unit area is equal, so as to ensure the consistency of discharge gap under high efficiency. The use of translational technology to properly allocate time and digest this unevenness is the strength of Xia Mil.

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